Aluminium Industry
The aluminium industry, with a potential decrease in emissions, has several opportunities to grow in the coming years. For that, humans need to work on new processes and provide the repetitive tasks to robots. Also, the extraction of aluminium can be done by robots to reduce human efforts, and that’s where we provide solutions and stand as the top choice as the robot manufacturers in Mumbai, India, providing RAAS.
Explore Our Products
Automated In-Situ Metal Transfer Launder Paddling System
Our Smart Launder Paddling System is an advanced solution designed for precise and efficient molten metal handling in high-temperature environments ranging from 700°C to 1000°C. Equipped with a robotic arm, it ensures consistent and accurate paddling pressure, and pushes the molten metal into the launder to the casting house. The system features real-time monitoring and automatic adjustments through advanced sensors and control systems, providing operational precision.
- User-friendly interface
- Easy for the operators to set parameters and monitor performance
- Adjustable paddling pressure, enabling customisation
- Ability to meet diverse process requirements
Computer Vision Aided Online Robotic Anode Butt Cleaning System
Our AI-Guided Robotic Anode Butt & Stub Cleaning System is an advanced automated solution for efficient and precise anode cleaning. It utilises vision camera inspection to capture the anode butt’s shape, generating 3D data for accurate cleaning guidance. Its 3D data processing software translates visual data into precise robotic movements, serving as an example of robots in aluminium industry.
- The robotic arm has a chain-beating tool for thorough surface cleaning
- PLC-controlled lighting for vision-based cleaning
- Upgraded industrial controller for performance and reliability
- Less manual intervention and more operational safety
Remotely Operated Alf3 Bath Charger Vehicle
The AlF₃ Charger is a specialised Remotely Operated Vehicle (ROV) engineered for efficient and safe smelter operations. It features a three-subsystem design, comprising a robust ROV base, an advanced robotic arm with precision control and a hopper equipped with a screw feeder mechanism. This integrated setup ensures secure and accurate feeding of AlF₃ into smelter pots, significantly reducing manual intervention.
- Flexible movement via the advanced robotic arm
- Consistent material flow via the screw feeder
- Designed for user safety and process optimisation
- Increase in operational efficiency
Robotic Ingot Dross Skimming System
Our Robotic ICM Dross Skimming System is an advanced automated solution for efficient dross removal from molten aluminium baths. Equipped with a precision robotic arm and a specialised skimming tool, the system effectively collects impurities (dross) by dipping into molten aluminium. The skimming tool gathers and removes solidified aluminium oxide and impurities, ensuring clean metal surfaces.
- The robotic arm securely lifts the skimming tool with the collected dross
- Transfer of dross to the skimming conveyor for safe disposal
- Consistency and reduced manual intervention
- Effective dross skimming in high-temperature environments
Remotely Operated Aluminium Smelter Pot Crust Breaking Vehicle
The Crust Breaker ROV is an advanced, remotely operated vehicle (ROV) specifically engineered for high-temperature smelter environments (700-900°C). It is a battery-powered, fully insulated ROV designed to ensure worker safety and avoid manual furnace operations. It contains a robotic arm with a pneumatic breaker for efficient crust-breaking tasks and a rock breaker attachment.
- Inclusion of a bucket dozer and hauler
- Efficient material removal in Pot Line 5
- Ability to operate down to -2.5 meters
- Integrated lifting system for height adjustments
- Fully enclosed electronic system for harsh industrial conditions
Remotely Operated Aluminium Smelter Pot Maintenance Vehicle
The Pot Maintenance Ladder is a robust and reliable solution engineered for safe and efficient maintenance of smelter pots. Designed to securely accommodate two personnel at a time, the ladder provides optimal reach to the top of the pot, ensuring convenient access for inspections, repairs, and cleaning. Built for durability and stability, it guarantees a secure working platform with automation in aluminium industry.
- Easy performance of maintenance tasks
- Enhanced safety features
- Essential tool for maintaining operational safety
- Safety for workers in high-temperature environments
Sludge Cleaning
The SCE (Sludge Cleaning ROV – Electric) handles fine particulate sludge in cooling channels and decantation units with precision and minimal disruption. The SCH (Sludge Cleaning ROV – Hydraulic) tackles thick, abrasive sludge in caustic environments such as clarifiers and red mud pits. RHINO, the heavy-duty crawler, excels in large-scale sludge removal from high-load zones like bauxite residue areas.
- Useful where tank residue, red mud and cooling pit sludge pose major operational challenges in the aluminium sector
- Reduced manual intervention
- Improved cleaning cycles
- Support for safe and sustainable aluminium processing