Projects
EPC Activities
JanyuTech offers comprehensive EPC (Engineering, Procurement, and Construction) services tailored to meet the complex needs of various industrial sectors, including oil & gas, chemicals, food processing, and utilities. With a team of highly qualified engineers, we ensure optimal plant configuration, meticulous procurement of essential materials, and efficient erection and commissioning processes. Our services extend beyond project completion, providing integrated operation and maintenance solutions to guarantee long-term reliability and efficiency. Committed to quality and cost-effectiveness, JanyuTech is a trusted partner for delivering end-to-end industrial solutions globally.
Engineering Services
JanyuTech offers comprehensive engineering services, covering all phases from initial planning to detailed design. Key activities include:
- Plant Configuration and Layout: Design and planning of plant layout to optimize operations and space utilization.
- Basic and Detail Engineering: Development of engineering specifications for project estimation and technology/vendor selection.
- Government Approvals: Assistance with obtaining necessary regulatory approvals.
- Vendor Evaluation: Assessing and selecting appropriate vendors for project requirements.
- Detailed Engineering: Covering civil, mechanical, electrical, instrumentation, and material handling disciplines.
- Vendor Follow-Up and Inspection: Ensuring quality and adherence to specifications through regular inspections and factory acceptance tests (FAT).
Procurement and Supply
The procurement and supply division handles the acquisition of essential materials and equipment necessary for the projects. Key components include:
- Material Supply: Providing pumps, valves, instruments, and other critical equipment.
- Process Packages: Delivering complete systems such as PSA systems, LOX, LN2 plants, instrument air packages, utility packages, water treatment systems, and zero liquid discharge (ZLD) plants.
Erection and Commissioning
JanyuTech supervises the erection and commissioning of projects to ensure timely and efficient completion. Activities include:
- Erection Supervision: Overseeing the erection process, including contractor evaluation and on-site solutions.
- Project Schedule Monitoring: Keeping track of project timelines to ensure adherence to the schedule.
- Pre-Commissioning Check-Up: Conducting thorough inspections to verify readiness.
- Safety and Interlocks Healthiness: Ensuring all safety mechanisms and interlocks are operational.
- Commissioning: Finalizing the installation and ensuring the system is fully operational and meets performance standards.
Operation and Maintenance
The company provides integrated operation and maintenance (O&M) services to ensure the long-term reliability and efficiency of plant operations. These services include:
- Manpower Supply: Providing skilled personnel for operation and maintenance activities.
- Troubleshooting and Consulting: Offering expertise to address and resolve operational issues.
- Customized O&M Solutions: Developing plant-specific O&M plans in consultation with owners and developers.
Project Summary Report: EPC Activities of Egyptian Indian Polyester Company (EIPET)
Overview
The Egyptian Indian Polyester Company S.A.E. (EIPET) is a joint venture primarily involving Dhunseri Petrochem & Tea Limited from India (70% share), Egyptian Petrochemicals Holding Company (23% share), and Engineering for Petroleum & Process Industries (7% share). The project focuses on producing bottle-grade PET resin at its site in the Industrial Development Area North-West of Suez, Ain Sokhna, Suez Governorate, Egypt. The plant occupies a land area of 141,000 square meters and operates as a private free zone.
Project Specifications
- Product: Bottle Grade PET Resin
- Plant Capacity: 420,000 Tons/year (2 Lines of 600 Tons/day)
- Project Cost: $167 million USD
- Working Capital: $144 million USD
- Equity: $57 million USD
- Term Loan: $100 million USD
- Technology Supplier & EPC Contractor: Oerlikon Barmag, Germany
EPC Activities
Engineering
The engineering phase included the design and planning of the facilities. This stage involved collaboration between EIPET and Oerlikon Barmag to finalize technical specifications and project requirements.
Procurement
Procurement activities were crucial for sourcing materials and equipment necessary for the plant’s construction. Key procurements included:
- CP Reactors
- Storage Silos
- MEG Storage Tanks
- PTA Feed Silos
Construction and Erection
The construction and erection phases saw several key milestones:
- June 2012: CP & SSP building ready for erection
- July 2012: Equipment erection started
- November 2011: Main plant building civil foundation laid
- December 2011: Structural erection of the main plant building began
- January 2012: SSP building structure erection started
- May 2012: Continued structural erection of the main plant building
- July 2012: Equipment erection initiated
- August 2013: Central Control Room and SSP Reactor erected
Commissioning
Commissioning involved the testing and validation of installed equipment and systems to ensure they met operational standards. Significant milestones included:
- December 5, 2013: Mechanical completion of Line-1
- January 10, 2014: Target startup date for Line-1
- March 1, 2014: Target startup date for Line-2
Project Finance
The project was financed through a combination of equity and loans:
- Equity: $57 million USD
- Term Loan: $100 million USD
- Financial Institutions: International Finance Corporation (IFC), Commercial International Bank (CIB), and Ahli United Bank (AUB)
Human Resources
- Total Employees: 257 (29 at Cairo office, 228 at the site)
- Required Strength: 401
Key Focus Markets
EIPET targets various regional markets including the European Union, North Africa, North America, South Africa, and Central and West Africa.
Conclusion
EIPET’s project in Ain Sokhna represents a significant investment in the production of PET resin, leveraging international partnerships and advanced engineering solutions. The successful execution of the EPC activities has been pivotal in establishing a robust production facility capable of meeting high demand across multiple global markets.